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The Reuse And Replacement Of Rubber Gasket Of Plate Heat Exchanger

September 08, 2020

Normally when motion can be through the cold plate heat exchangers drip drip or parking in the cooling process to find out whether the Heat Exchanger seals will not work, but there are some Plate heat exchanger has to adjust the function, can also is in a small drips secondary to heat set screw fixation, and increase between gasket stress and in a short time, effectively solve the dripping phenomenon.In the newly assembled heat exchanger, a larger combination length size can be used. After the leakage occurs, the Plate Heat Exchanger of each group can be tightened. The maximum combination length size and the minimum combination length size can generally be seen in the nameplate of the heat exchanger.It should be noted that it should not be less than the minimum combination length size. When the combined heat exchanger reaches the minimum combination length size and still has drip leakage, it means that the sealing gasket must be replaced.The reasons that have important influence on the service life of rubber gasket are the working mode of heat exchanger, the corrosive of heat dissipation medium and detergent used, the maximum working temperature, the maximum working pressure, the great stress of elastic gasket due to excessive and unbalanced pressure, and the natural aging.These should be timely maintenance and maintenance or replacement.

Main steps for reuse and replacement of rubber gasket:

1. Check and clean the heat exchanger plates before reuse:

1. Check the wall thickness of heat exchanger and pipeline when corrosion is suspected;

2. Remove aged seals, and use acid and alkali chemical cleaning according to different dirt, so that the surface of cleaned parts will not be harmed by chemical media;

3. After chemical cleaning, the chemical media remaining on the plate surface and pipes of the plate-type heat exchanger shall be thoroughly cleared with the high-pressure blowing device;

4, the Heat exchanger plate is coated with fluorescent testing agent, under uv irradiation to check whether there are fine cracks and corrosion holes, and re-clean.

5, but also to check the situation of the sealing groove, when necessary to repair.

2. Check and clean the sealing gasket of heat exchanger before reuse:

1. Check whether there are any impurities other than rubber on the surface of the gasket. If there are any, it must be removed and no damage to the gasket at all;

2. Observe whether there is obvious indentation on the sealing gasket, or whether the local thickness is obviously thinner than the overall thickness. If such phenomenon is found, please eliminate all of them.

3. Compare the gasket groove with the gasket groove to see if there is any gasket groove with a length shorter than 8mm or with a length longer than 3mm. If such phenomenon is found, please eliminate all of them

4. For adhesive sealing gasket, the residual substances will be thoroughly removed and re-bonded by using harmonic adhesive. The recombined Heat Exchanger Plate set will be clamped in the special fixture to solidify the adhesive and heat preservation in the heat preservation furnace, so as to achieve the best bonding effect.

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